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Aqueous Processing Laboratory

Division of Materials Processing Engineering
Department of Materials Science and Engineering, Kyoto University

Yoshida-hommachi, Sakyo-ku, Kyoto 606-8501, Japan
Fax: +81-75-753-5284

Song for Electrochemistry

Academic and technical staff

Professor Yasuhiro AWAKURA
Dr. Eng.

Associate
Professor
Tetsuya UDA
Dr. Eng.

Assistant
Professor
Yoshitaro NOSE
Dr. Eng.

Technical
Official
Tokuji TANAKA


Dr. Kuniaki MURASE (former assistant professor) has been transferred to Nanoscopic Surface Architecture Laboratory.

Students (2007)

Graduates (doctor's course) 1
Graduates (master's course) 8
Undergraduates 6

Research Interests

Our laboratory was inaugurated in 1994 during the reorganization of Department of Materials Science and Engineering. The forerunner of our laboratory was the Electrometallurgy Division of Department of Metallurgy, where we were working on hydrometallurgy, e.g. aqueous thermodynamics, electrowinning, leaching and extraction. In addition to some hydrometallurgical processes, our group is currently interested in the study of electrochemical growth of thin film materials.

Currently Active Topics

1.Electrodeposition of semiconductors


2. Composite electrodeposition using nonaqueous and aqueous media

3.Electrodeposition of metals and alloys from novel ionic liquids

4.Electrochemical alloy formation for corrosion-resistant coatings

5. Fuel cell at intermediate temperature since 2005.

Electrodeposition of semiconductors

Some compound semiconductors are promising materials for the next generation of solar cell devices. Thin layered CdTe has been well-investigated, since the band gap (1.45 eV) is suitable for energy conversion from sunlight to electricity, and has already been produced commercially by an electrodeposition technique using acidic baths, the drawback of which is the low solubility of Te(IV) ions. To resolve the problem, we have been developing a novel ammoniacal basic bath containing 10 mol dm-3 of Te(IV) ions. Studies are presently directed towards (a) understanding the mechanism of photo-assisted electrodeposition of CdTe, (b) investigation of electrical and structural properties of resulting CdTe, and (c) production and characterization of CdS | CdTe solar cell.

-- Selected papers --


Schematic view of CdS | CdTe solar cell


CdTe layer electrodeposited from basic bath

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Composite electrodeposition using nonaqueous and aqueous media

Electrochemical formation of aluminium coating is usually conducted using organic solvents and inorganic AlCl3-based molten salts. However, the flammability of organic solvents and the high vapor pressure of AlCl3 are drawbacks of these media. As an alternative, we selected an AlCl3/dimethylsulfone (DMSO2) molten mixture for the electrodeposition of Al.


Dimethylsulfone

Such a nonaqueous bath is suitable for composite electroplating of metals with hydrophilic inorganic particles, since agglomeration of the particles sometimes takes place in aqueous electrolytes. Using the AlCl3/DMSO2 bath, we succeeded in obtaining agglomerate-free composite coating of Al with micrometer and nanometer-sized SiO2, SiC, Al2O3, TiB2, and BN particles.
Composite electrodeposition using aqueous media is also under investigation.

-- Selected papers --


SEM micrograph of Al/SiO2 composite coating

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Electrodeposition of metals and alloys from novel ionic liquids

Room temperature molten salts, or ionic liquids, are promising solvents for Ògreen chemistry,Ó owing to their nonflammable and nonvolatile nature. Although electrodeposition of Al and Al-alloys using ionic liquids is well-investigated, hygroscopic chloroaluminate-based liquids employed here are difficult to handle. To avoid hygroscopicity, ionic liquids comprising fluoroanions have been developed. We are investigating electrodeposition and fundamental electrochemical behaviors of metals in a novel series of hydrophobic ionic liquids synthesized by a combination of aliphatic ammonium cations and amide anion. It was found that Cu, Ni, Zn, and Mg can be electrodeposited from trimethyl-n-hexylammonium bis((tri-fluoromethyl)sulfonyl)amide (TMHA-Tf2N) liquid, which has a wide electrochemical window of 5.6 V.

-- Selected papers --


Trimethyl-n-hexylammonium bis((trifluoromethyl)sulfonyl)amide (TMHA-Tf2N or TMHA-TFSI)

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Electrochemical alloy formation for corrosion-resistant coatings

Ni-Mo alloy plating has been investigated as an alternative to hard chromium coating. Electrodeposition of Ni-Mo alloy is categorized as Òinduced codeposition,Ó where molybdenum, which cannot be electrodeposited as an elemental form from aqueous media, is codeposited as an alloy with iron-group hyper-transition metals, i.e. Ni, Co, Fe. Although the mechanism for induced deposition has been a subject of scientific interest, most reports to date deduced the mechanism based on the behavior of alloy deposition or on the characteristics of resulting deposits. There has been no attention to the relationship between the dissolving regime of metal ions in the electroplating bath and alloy deposition behaviors, since electroplating baths, which contains not only metal ions but also complexing agents and some additives, are usually too concentrated and complicated to analyze. For acidic Ni-Mo plating baths, we determined the distribution of complexed metal ions by factor analysis of a set of their visible absorption and Raman spectra. Here, we have concluded that the domination of 1:1 complexes of Ni(II) and Mo(VI) with citrate is important for alloy deposition.
We are also working on (a) a new alloy formation technique on steel surface by pulse electrolysis and (b) a fast Zn-Cr electrodeposition onto steel at high current densities.

-- Selected papers --


Integrated Raman system for the measurements of electrolytic baths

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Fuel cell at intermdiate temperature since 2005

Current focus is technology and science for intermideate temperature fuel cell which can be operacted from 200 to 500 C. Especially, my strong interest is electrochemistry and thermochemistry of fuel cell using solid phosphate and proton conducting oxide as electrolyte.

-- Related papers and presentations--

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Instrumentation


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